Home > Products > Automated Measurement and Control System > Flat Wire Laser Measurement and Control System > LSG Series Flat Wire Laser Measurement and Control System
LSG Series Flat Wire Laser Measurement and Control System
Suitable for measuring the outer diameter, width, thickness, and surface defects of enameled wire, copper wire, and photovoltaic ribbon.
Video
Principle Principle




The laser beam is emitted from a semiconductor laser, reflected by a multi-faceted mirror and a plane mirror, and then passes through a collimating F(θ) lens to scan the measured object in parallel alignment. The shadow of the beam formed by the measured object is focused through the receiver lens and converted into an electronic signal. The size of the measured object is calculated based on the time taken for the beam to be blocked and form a shadow.


LSG-7000A Modular Type
Modular heads offer a wider diameter range and greater flexibility for diverse wire specifications.




Applicable diameter range

0.1mm - 12mm

Accuracy ±1μm
Repeatability±1μm
LSG-7000B Integrated
The integrated measurement head features a dual-axis laser and edge algorithms for precise width and thickness measurement of flat wires.





Applicable diameter range

0.05mm - 14mm

Accuracy ±0.3μm
Repeatability±0.1μm
Measurement Modes
Width and Thickness Measurement
Width and Thickness Measurement
Outer diameter measurement
Outer diameter measurement
Ovality detection
Ovality detection
Surface Concave/Convex Particle Detection
Surface Concave/Convex Particle Detection
Application Scenario
The LSG-7000 flat wire inspection system is an ideal choice for long-term, high-speed production environments.
It measures width, thickness, and detects surface defects like particles.
  • Customizable touchscreen interface and software
    Real-time data logging and display, customized out-of-tolerance alarm, defect detection and recording.
  • Surface defect detection capability
    In addition to measuring width and thickness, it also features the capability to detect surface irregularities and particle defects. Through customized software, it triggers alarm signals and records the defect's location, size, and type for comprehensive quality control.
  • Customized guide wheel assemblies and rotary compression devices
    The two components work together to effectively minimize wire wobbling and twisting along its path, ensuring stable detection during high-speed production. Furthermore, the guide roller set is precision-coated with ceramic, providing enhanced durability while preventing damage to the wire.
Technical Features
The system features an independently designed laser scanning system, enabling non-contact, high-precision online or offline measurements.
The edge detection technology excels in flat product inspection, ensuring accuracy and efficiency.




    The LSG series flat wire diameter gauge and measurement control system utilizes dual laser detection heads along with auxiliary fixtures to achieve high-precision, non-contact online or offline measurement of the target material. Its advanced edge detection technology excels in inspecting flat products, ensuring both measurement accuracy and efficiency. The design fully accommodates diverse application needs. The integrated laser scanning system delivers precise measurement results without damaging the surface of the material, making it ideal for industrial scenarios requiring high-precision measurements.

    Primary applications include: width and thickness measurement of photovoltaic busbars, metal flat wires, and enamelled flat wires, as well as surface particle defect detection.

    It is also used for external diameter, width, thickness, and surface particle defect detection of various wires, including enameled round (flat) wires, copper wires, tungsten wires, and photovoltaic busbars.


















High collimation light source


Edge detection optimization


Dual-axis sampling




The high-precision, parallel, collimated, and equidistant optical imaging system accurately identifies the target edges of the measured object, ensuring linear measurement accuracy and precision at different positions within the testing area.



Ensures precise identification of the target object's edges.



High-speed dual-axis scanning, simultaneous detection of width and thickness.






























DSP digital signal processing

  

Online communication

  

Long-term stable operation




High-speed DSP technology processes large volumes of data in a short time, ensuring data integrity and accuracy.



Standard communication protocol, secure, stable, and reliable.



Customized optical transmission components and industrial-grade design ensure long-term operational stability.





































































Common surface defects of flat wires







    The flat wire diameter gauge, with customizable high-speed sampling frequency, provides an efficient and cost-effective solution for detecting surface defects in flat wire during online production. When defects such as bubbles formed during the varnishing process of flat enameled wires occur, the LSG-1020XYF gauge can accurately detect and record the bubble's position, triggering an alarm to ensure product quality and enhance production efficiency.


    Additionally, through the software system, alarm signals can be triggered, and defect positions, sizes, and types (X direction: concave, convex; Y direction: concave, convex) can be recorded.








Intelligent Software System










1.Real-time Data Display: Records and displays the outer diameter measurement values along with the variation curve, allowing for historical data retrieval.




2.Out-of-tolerance Alarm: Allows users to set tolerance parameters for outer diameter based on production processes. When measurements exceed the set limits, the system triggers an alarm and marks the deviation on the diameter curve.





3.Defect Detection and Positioning: Records the number of concave and convex defects, and marks defect locations based on preset speed, ensuring efficient monitoring and quality control.








Detailed Parameters
Models LSG-7000A Modular Type LSG-7000B Integrated
Number of axes 2axis 2axis
Minimum Resolution 0.001mm 0.0001mm
Measuring range 0.1-12mm（0.1-30mm可选） 0.05-14mm
Accuracy ±1μm±0.01％*D ±0.3μm±0.01%*D
Repeatability ±1μm±0.005%*D ±0.1μm±0.005%*D
sampling frequency single：800Hz(Optional: 1200Hz) single：800Hz(Optional: 2400Hz)
Alarm output 24V，1A(contact load) 24V，1A(contact load)
Communication RS485 communication interface, supporting free port communication and MODBUS protocol. RS485 communication interface, supporting free port communication and MODBUS protocol.
Power supply AC 220V 50Hz AC 220V 50Hz
Display method Touch screen Touch screen
Data collection and analysis Professional analysis software Professional analysis software
Ambient Temperature 0 to +50℃(32 to 122°F) 0 to +50℃(32 to 122°F)
Ambient Humidity 35% to 85% RH, No condensation 35% to 85% RH, No condensation
Measurement Host Dimensions 467x230x293(mm)(optional) 422x230x309.7(mm)(optional)