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Detection Solution for
Ultra-fine Wires

Detection Solution for Metal Fine Drawing Wires, Optical Fibers,
Nylon Wires, Gold Wires, Diamond Cutting Wires, and Other Fine Wires.

Portable Laser Diameter Gauge

Lightweight Structure Design, Compact and Portable

Cost-Effective Multi-Line
Automatic Diameter
Measurement Solution

40-Line Rotating Inspection Solution

Microfine Wire
360° Ovality
Detection System

High-Precision Rotational Sampling,
Collecting Over 100 Sampling Points in 2-3 Seconds

HIGH-SPEED CCD DETECTION
WITH A 1OKHZ SAMPLING RATE
FOR OUTER DIAMETERAND SURFACE DEFECT INSPECTION

SUITABLE FOR ELECTRIC CABLES, OPTICAL FIBER COMMUNICATION CABLES, ENAMELED WIRES, AND MEDICAL CABLES.

Multifunctional
High-Precision
Laser Diameter Gauge

Suitable for high-precision components
milling cutters, drill bits, crankshafts, and bearings.

Flat Wire Dedicated
Measurement
Control System

Provides measurement of width and thickness for flat wires,
along with surface defect detection solutions.

Concave-Convex Particle Defect Detector

The system employs three-axis detection
to ensure that no defects are overlooked.

A VARIETY OF INTEGRATED SOFTWARE SOLUTIONS

About SPDPHOTO

To better meet the higher standards of product quality and performance set by customers, the parent company, AMG Technology, launched the SPDPHOTO premium brand and established a subsidiary, SPD Technology, as its high-tech R&D center. The company has successively introduced a team of PhDs and master's degree holders in relevant fields, bringing together a professional team with extensive experience in design, production, and sales.

Precision

23

years

Technical Expertise
Rigorous

105

Patented Products
Sincere

1200

Served Clients

Fine wires
Electronic communication cables
Flat wires
Medical supplies
Tobacco products
Electronics industry & Photovoltaics
Milling cutters & Drill bits
Pipes
Steel
Customization

The multi-sensor network enables simultaneous measurements, boosting accuracy and throughput

It can simultaneously monitor 48 production lines in real-time. The non-contact laser measurement causes no damage to the wire, and does not require shutdown for inspection, greatly improving production efficiency and product quality.

Economical and efficient multi-wire inspection solution

The LSG-6000 inspection laser measurement and control system is suitable for production lines with 1 to 40 wires. The detection speed can range from 3 to 10 seconds per wire and can be adjusted according to site conditions to flexibly meet different production requirements.

Portable quality inspection sampling solution for inspectors

The handheld measuring device enables quick, flexible measurements without spatial constraints, allowing inspectors to perform checks anytime. It is durable and offers long-lasting battery life.

Measurement of ultra-fine wires in high-speed production

It accommodates a wide range of line speeds and ensures accurate detection of even the smallest dimensions. The minimum detectable size is 0.01mm.

High-Speed Scanning and Comprehensive Multi-Point Measurement

Driven by a high-speed motor, the LSG-5000 series rotates 360 degrees to scan the clamped wire, performing precise measurements at over 100 points in just 2-3 seconds.

Multi-wire production surface irregularity detection

In multi-wire production, defect detection for surface irregularities is crucial. The LN-1005 and LN-2004 detectors can be connected to a controller to form a multi-wire simultaneous detection system.

Real-time Monitoring in Drawing Process

The dual-axis measurement system can measure the diameters in both X and Y directions. By subtracting the two, it can easily calculate the ovality of rod-shaped materials.

Enamelled Wire Surface Defect and Pinhole Detection Solution

The high-voltage pinhole particle defect detection system combines the HV series high-voltage pinhole detection system with the LN series fine wire particle defect detector, offering a comprehensive solution for simultaneously detecting high-voltage pinholes and fine wire surface defects.

Enamel Insulation Pinhole Detection

The HV-1000 is a high-voltage detection system designed specifically for detecting insulation defects in enamelled wires. It generates adjustable DC high voltages ranging from 200V to 3000V.

High-speed detection of vibrating wire materials.

With a sampling frequency of up to 5kHz on a single axis, the system can accurately capture and identify the diameter of line materials even when they are vibrating.

Simultaneous Surface Defect and Outer Diameter Measurement

The LCG series, with its exceptional 10K samples per second detection frequency, allows a single device to perform both outer diameter measurement and surface defect detection, including raised or recessed particle defects. This reduces both equipment and maintenance costs.

Even with wire vibration, accurate measurement is ensured

Thanks to a sampling frequency of up to 10KHz, the LCG series can precisely measure the outer diameter of wires during high-speed production.

Measurement of transparent materials like optical fibers

It can measure the outer diameter of transparent materials such as optical fibers.

Modular Diameter Measurement

The LSG series multifunctional diameter gauge supports modular collaboration, enabling multiple measurement modules to work together and sample at different positions simultaneously.

Surface Defect Detection

Using a high-speed three-axis detection mode, the system significantly broadens the coverage of the object being measured, making the detection process more detailed, precise, and comprehensive. This improves both the quality and effectiveness of the inspection.

Wavecrest and Valley Measurement of Corrugated Tubes

Ultra-high-speed sampling for precise capture of peak and valley values.

Flat Wire-Specific Dimension Measurement

The LSG-1020XY flat wire diameter gauge features an independently designed laser scanning system, enabling high-precision, non-contact online or offline measurement. Its advanced edge detection technology excels in inspecting flat products, ensuring both accuracy and efficiency in measurements.

Stable and efficient guide wheel system

The LSG-7000 inspection system is made from durable aluminum alloy, offering high integrity and robustness. It is equipped with custom guide wheel sets and a rotating clamping device tailored to the customer's wire dimensions.

Flat Wire Surface Defect Detection System

With a customized ultra-high sampling frequency, this system detects surface defects like bumps and particles on flat wires. The tailored software triggers alarm signals and records defect location, size, and type.

Swinging Flat Wire Measurement

The LSG-7000 swinging flat wire gauge performs reciprocal swinging within a specific angle around the target material. The laser sensors on the X and Y axes capture the minimum width in the vertical direction and the minimum thickness in the horizontal direction, ensuring accurate measurement even with wire movement.

Dual-Axis Measurement of Roundness, Width, and Thickness

By measuring the diameter in two directions, ovality (ellipticity) of rod-shaped materials can be easily calculated.

Flat Wire Surface Defect Detection

Custom high-speed sampling frequency accurately identifies the location and size of surface convex and concave defects on flat wires. Simultaneously measures width and thickness while detecting surface particle defects.

Product appearance inspection

With precise edge recognition technology, it can identify defective products.

Accurate Detection of Transparent Objects

Using non-contact laser measurement principles, this system is ideal for measuring transparent objects, fragile items, and soft materials. It accurately detects the outer diameter, and by rotating the object, it can also measure the circumference and ovality.

Filter Tip Detection for Tobacco Products

Non-contact measurement using laser measurement principles, suitable for measuring soft filter tips. Custom flexible fixtures prevent deformation of the measured object. Accurately detects outer diameter, and by rotating the object, measures circumference and ovality.

Pin Size and Gap Measurement

Efficient pin pitch positioning and detection help improve the manufacturing process, assist in screening, and increase the yield rate.

Wafer roundness measurement

Detect the wafer edge shape and measure roundness through edge value changes.

Roll Gap Measurement

Real-time accurate roll gap width measurement improves rolling precision and assists in automated rolling control.

Fast Measurement of Battery Outer Diameter

Compact Size, Large Measurement Range

Solar Panel Width Measurement

Measures the width of ultra-wide flat strips, monitors the edge position of large-size films or flat materials, and provides continuous width data measurement. High precision and fast response.

Runout Detection of End Mills and Drills

Measures the outer diameter of drill bits and monitors runout during workpiece rotation, ensuring dynamic precision. Optimized measurement for specific workpiece types to enhance accuracy.

Combined Measurement Solution for Large Pipes

In the production of large PVC pipes, it's crucial to control both the diameter and ovality. A combined measurement solution can be used to ensure precise and consistent measurement of these parameters during the production process.

Dual-Axis Detection for Pipe Measurement

By measuring the diameters in two directions, this method easily calculates the ovality of cylindrical objects. It enables real-time, online measurement of rod-shaped materials, providing accurate and reliable data.

Measurement of Spacing and Dimensions of Multiple Workpieces

Supports large measurement areas for measuring distances between pins or workpieces, as well as the dimensions of individual pins or components. Suitable for special workpieces and electronic components.

Width Measurement of Ultra-Wide Steel Plates

Continuous width measurement and edge position monitoring for large-size films or flat materials.

Film Thickness Control

By continuously measuring the film's thickness during production and feeding the data back to the control system, the roller gap can be automatically adjusted. This reduces labor costs, minimizes downtime, eliminates human errors, and improves both production efficiency and product quality.

Camshaft Precision Measurement

For the complex and critical measurement requirements of camshafts, the LSG series multifunctional diameter gauges offer segmented positioning detection, continuous data output, and anomaly alerts to ensure high-precision edge detection and quick response.

Ultra-Wide Workpiece Measurement

For large workpieces, the LSG series multifunctional diameter gauges allow coordinated sampling between modules, enabling multiple measurement modules to work together and sample at different positions simultaneously.

High-Temperature Remote Measurement

The LSG series multifunctional diameter gauges provide a remote installation solution to meet the measurement needs of high-temperature workpieces, ensuring stable, safe, and high-precision measurements even in high-temperature environments.

Main Products

Non-contact Dimensional Measurement Surface Defect Detection for Concave and Convex Particles Automated Measurement and Control System

Laser Scanning Diameter Gauge

Laser Diffraction Diameter Gauge

CCD Imaging Diameter Gauge

Fine Wire Laser Diameter Gauge

In the production of fine wires, to ensure the consistency of the wires and the accuracy of the wire diameter, our diameter gauges provide a range of targeted solutions.

Wire and Cable Laser Diameter Gauge

Using our LSG series diameter gauges, real-time monitoring of cable diameter ensures consistent quality, improves production efficiency, reduces defects, and allows for quick issue resolution, ultimately lowering costs and boosting customer satisfaction.

Handheld Laser Diameter Gauge

The LSP-1005 allows quality inspectors to perform non-contact measurements during production, improving efficiency and ensuring continuous operation without delays.

Cable and Tube Laser Diameter Gauge

Wide measurement range.
Single/dual-axis modes for precise measurements and ovality detection.
High reliability and stability ensure accurate results.

Multi-functional Laser Diameter Gauge

Modular design: Compact and versatile, suitable for more applications.
Multiple units combination: Capable of measuring runout, ovality, width, thickness, and other data.
Multi-functional display: Allows remote display of measurement results.

Flat Wire Laser Diameter Gauge

With its unique structural design and edge detection algorithm, it excels in the inspection of flat wire products. The non-contact measurement ensures no surface damage, while real-time monitoring of width and thickness ensures product quality.

Fine Wire Laser Diffraction Diameter Gauge

Using the Fraunhofer diffraction principle, it achieves precise outer diameter measurement of ultra-fine wires. This method ensures high accuracy even for extremely small diameter wires, making it ideal for micro-wires, and other fine materials.

LIG Series Laser Diffraction Diameter Gauge

The LIG series features a compact design with a wide measurement range, using a multi-spectral parallel laser light source to enhance accuracy, reduce ambient light interference, and ensure stable, precise measurements in complex industrial environments.

LCG Series High-Speed Outer Diameter Defect Detection Gauge

Featuring a high-speed CCD telecentric imaging optical system with an ultra-high sampling frequency of up to 10kHz, and multi-axis data sampling for more comprehensive data collection.

CCD Telecentric Imaging Fine Wire Diameter Gauge

Featuring a high-speed CCD telecentric imaging optical system with ultra-high sampling frequency, ideal for diameter measurement of micro wires.

Dedicated Detection for Concave and Convex Defects

Surface Defect Detection System for Concave and Convex Irregularities

LN Series Concave and Convex Particle Defect Detector

The LN series uses advanced optoelectronics and high-speed signal processing for non-contact micron-level defect detection, ideal for high-speed production lines, detecting defects like bulges, necking, blisters, scratches, and coating delamination.

LN Series Fine Wire Particle Defect Detection System

The LN-2000 and LN-3000 systems support up to 16 detection heads per host, enabling simultaneous monitoring of 16 production lines.

HV Series High-Voltage Pinhole Detection for Enameled Wires

HV-1000 is a high-voltage testing system for detecting insulation defects in enameled wires, offering adjustable DC voltage from 200V to 3000V to suit various wire specifications.

LNV Series High-Voltage Pinhole and Particle Defect Detection System

An advanced solution integrating high-voltage pinhole and fine wire particle defect detection.

Micron Wire Ovality Measurement System

Multi-head Integrated Laser Measurement and Control System

Automated Inspection Laser Measurement and Control System

Flat Wire Laser Measurement and Control System

Workpiece Runout Detection System

LSG Series Ovality Measurement System

The LSG-5000 series performs 360° scanning with over 100 measurement points in 2–3 seconds, delivering real-time data on average value, ovality, max, and min dimensions.

LSG Series Multi-Head Integrated Laser Measurement and Control System

Proven Multi-Wire Measurement Solution:The LSG-3000 system supports up to 48 measurement heads, leveraging high-speed DSP processing for precise and reliable outer diameter detection in multi-wire production lines.

LSG Automated Inspection Laser Measurement and Control System

The LSG-6000 system is ideal for measuring wire diameters in parallel production lines (1-40 lines). It offers flexible detection speeds of 3-10 seconds per wire, adjustable to production needs.

LSG Series Flat Wire Laser Measurement and Control System

Dual laser heads with fixtures ensure non-contact, high-precision measurements, with advanced edge detection and laser scanning for accurate results without surface damage, ideal for high-precision applications.

LSG Series Runout Measurement and Control System

Designed for precise, non-contact measurement of diameter, roundness, and runout for bars, tubes, and cutting tools, eliminating surface damage and instrument wear from contact methods.

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Shape diameter science and technology Co.ltd

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028 - 87792490

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Email：: wyl@amgkj.com
Louis@amgkj.com

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SPDPHOTO Tech

Home > Industry Solutions > Industry > Fine wires

Industry:: Fine wires

Product：: LN Series Concave and Convex Particle Defect Detector

During production, simply install the detector after the required process to achieve continuous surface quality monitoring of the wire. This installation method allows real-time monitoring of the wire's surface quality, enabling the immediate identification and correction of any potential defects, ensuring the product meets strict quality standards. This not only enhances production efficiency but also effectively reduces defect rates, bringing significant economic benefits to the company.

Even in high-speed production environments of up to 1500 meters per minute, the detector still delivers real-time and precise defect detection, making it a powerful monitoring tool for both on-site and laboratory quality control.

High-Speed Three-Axis Detection Mode
The high-speed three-axis detection mode significantly broadens the coverage area of the measured object, making the detection process more refined, accurate, and comprehensive, effectively improving the overall quality and effectiveness of the detection.

LN Series Concave and Convex Particle Defect Detector: LN-3005

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